The Ascendant cult wanted to design a weapon to be used against the Sith, producing a final version of the Sith Killer that's just been unearthed by Doctor Aphra during the original trilogy era. However, the old Star Wars Expanded Universe reveals other ways for it to be used - those aware of cortosis' effect on lightsabers often lined their structures with cortosis as a way of ensuring Jedi and Sith could not break into rooms. These could then be backed up by defensive weapons and traps, with Force-sensitives understandably taken aback when their lightsabers failed them.
It's also easy to imagine other ways cortosis ore could be used. Had the Separatists known about cortosis ore, they could have easily coated their battle droids with cortosis. That would certainly have made their battle droids even more formidable, because they'd have effectively been immune to lightsabers - and that surprise would have given the droids an opportunity to cut the Jedi down with ease. The Jedi can consider themselves fortune this particular Star Wars secret was not common knowledge, however with the Sith Killer in the hands of a rogue like Aphra, it's clear there's now at least one lightsaber-beating weapon loose in the galaxy.
https://www.zupyak.com/p/3437151/t/star-wars-brings-back-the-lightsabers-greatest-weakness
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It's also easy to imagine other ways cortosis ore could be used. Had the Separatists known about cortosis ore, they could have easily coated their battle droids with cortosis. That would certainly have made their battle droids even more formidable, because they'd have effectively been immune to lightsabers - and that surprise would have given the droids an opportunity to cut the Jedi down with ease. The Jedi can consider themselves fortune this particular Star Wars secret was not common knowledge, however with the Sith Killer in the hands of a rogue like Aphra, it's clear there's now at least one lightsaber-beating weapon loose in the galaxy.
https://www.zupyak.com/p/3437151/t/star-wars-brings-back-the-lightsabers-greatest-weakness